Automatic Stud and Track Roll Forming Machine with ISO 9001: 2008

Model NO.: LL-LZ-55-12
HS Code: 84552210
1, Main Parameter
1), Raw Material : hot-dip galvanized steel strip
2), The thickness of the raw material: 0.5-1.8mm
3), The width of the feed-in:300mm
4), Main drive motor: Servo controler and motor( IMS-GCT407.5WGL0D controler with Isolation card controlled servo motor SM-07.5C4S5)
5), Working voltage: 380v 50hz  
6), Forming steps: 14steps; Forming rollers with 3 points Support; Equipment running smoothly 
7), Gear reducer:ARC hard tooth surface gear reducer;Running noiseless. The reducer has a good return and durability. Servo motor special reducer.
8), Main forming machine use welded steel structure 
9), Transmission mode : gear wheel transmission( the material of the gear wheel use 45# steel, the surface disposed by high frequency )
10), Roller shaft use 45# steel, modulation disposal, the hardness of the modulation is  HB250-280.surface grinding. The outer diameter is 55mm 
11), Roller mould use Gcr15,salt bath quenching. hardness is HRC58-62
12), Production speed: 0-40M/min; Vertical keel for partition wall punching speed: 18M/min
13), Max tolerence of the forming products : 0.4mm
14), Feed-in material way : from left to right
2,Vertical uncoiler deviceL Model No.:MT-400
    1) Max uncoiler width  350mm
    2) Thickness of the material  2.0mm
    3) Inner diameter of the coil  450-530mm
    4) Outer diameter of the coil  1500mm
    5) Max bear weight of machine  1200kg
    6) Tension is hand brace
    7)Motor driven device
 3,Cutting/punching device 
    1) Cutting device not stop, servo cut off; Servo motor driven( IMS-GCT407.5WGL0D controler with 
 
Isolation card controlled servo motor SM-07.5C4S5); High precision Ball screw drive
2) Cutting power   High speed hydraulic cutting.( 0.6s can complete one set cut reciprocating.)
   3) The form of the cutting: 45 degree skew; No cutting scrap
    4) High speed hydraulic cutting and punching
4,Operation Panel and control
    1) Touch screen panel;Cutting length and products quantity can be set freely;The machine can automatic stop once the set up production quantiy finished.
    2) Main machine control: PLC control 
    3) Length measure: High precision Rotary encoder .Fixed - length precision ±1.5mm
5. Packing List for Machine
Item Model Q'TY Remarks
Roll forming machine LL-(A.E)CL55-14A 1  
Roller mould Combination  1 Attached with machine
Servo cutting device -- 1 -----
High speed hydraulic punching machine ---- 1 Attached with machine
Collector(scale) -- 1 -----
Servo control cabinet --- 1 -----
Electrical operation box   1 Attached with machine
Hydraulic station --- 1 -----
vertical collector -- 1 1500kg(Electric drive
Cutting mould --- 3  
Punching mould ---   Attached with machine



Automatic Stud and Track Roll Forming Machine with ISO 9001: 2008



 

Laser Cladding Powder

Nickel Based Laser Cladding Powder

Ni base alloy powder is mainly made of NiCrBSi or NiBSi. Ni-based self-fluxing powder has good wettability, corrosion resistance and high temperature self-lubricating effect, and is used in components with heat resistance, corrosion resistance and thermal fatigue resistance. In general Ni35,Ni45,Ni60 etc can be used for laser cladding, the No means hardness of powder. Inconel 625 and 718 has good corrosion property under higher temperature, also widely used for laser cladding process.


Cobalt based Laser Cladding Powder

Cobalt-based alloy powder is the cemented carbide resistant to various types of wear and corrosion as well as high temperature oxidation. That is, the so-called cobalt-chromium-tungsten (molybdenum) alloy or Stellite alloy cobalt-based alloy is mainly composed of cobalt, containing a considerable amount of nickel, chromium, tungsten and a small amount of molybdenum, niobium, tantalum, titanium, Alloying elements such as lanthanum, and occasionally a class of alloys containing iron.

Co-based self-fluxing alloys have good high temperature performance and wear resistance and corrosion resistance, and are used in petrochemical power, metallurgy and other industrial fields where they are wear-resistant, corrosion-resistant and high-temperature resistant.

Laser Cladding


Iron based Laser Cladding Powder

The work pieces required for laser cladding and manufacturing in the actual industry are mainly carbon steel and cast steel. The Fe-based alloy is close to the base material in composition and has good wettability. The advantage of Fe base powder is lower cost and good wear resistant of cladding layer. As a result, it`s the most widely used for laser cladding process. It is suitable for parts that require local wear resistance and are easily deformed.

Laser Cladding Work Part



WC blended Laser Cladding Powder

Tungsten carbide blended with Ni alloy powder is the best choice for wear resistant work piece. This unique process can bring excellent wear, corrosion and high temperature resistant. Our blend powder can achieve different portion of WC from 35% to 60% without crack under suitable cladding parameter.


Laser Cladding 2


Iron Alloy Powder,Nickel Alloy Powder,Cobalt Alloy Powder,Laser Cladding Powder

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